Apparel quality control reduces returns fast. Catch issues early. Check again before ship. Track the data daily.

Where problems start

• Bad barcodes.
• Loose pack steps.
• Labels facing away.
• No final scan at pack.
• Mixed sizes in one bin.

Inbound checks that pay off

• Count every case.
• Apply fresh labels.
• Face labels to the picker.
• Scan each style and size.
• Spot defects before shelving.

Storage and slotting that avoid mix ups

• Audit locations weekly.
• Group by style, then size.
• Split men, women, and youth.
• Keep top movers at waist height.
• Use clear bin names that match the system.

Pick rules that remove guesswork

• Pick by scan only.
• Use totes with dividers.
• Block manual overrides.
• Lock rules to the child SKU.
• Photo proof only for edge cases.

Pack checks that stop errors

• Seal cleanly.
• Second scan at pack.
• Add a weight check for sets.
• Print the label after confirmation.
• Confirm size, color, and count on screen.

Packaging choices that lower damage

• No overstuffed bags.
• Right size every parcel.
• Use mailers for soft goods.
• Box gift sets or fragile trims.
• Add corner guards when needed.

Photo proof and documentation

• Store images with the order.
• Note who graded and when.
• Keep records for audit and claims.
• Capture photos for damaged or scrapped items.

Data to review every morning

• Rework time and cost.
• Picks per hour by zone.
• Errors by type and item.
• Top reasons for returns.
• On time and tracking rates.

Daily control and alerts

• Assign an owner.
• Use a live dashboard.
• Set alerts for scan gaps.
• Fix misses the same day.
• Coach on the floor, not by email.

When to bring in a 3PL

• Volume outgrows your team.
• You need weekend operations.
• You want live exception handling.
• Two or three sites are now required.
• Handle claims and label platform tasks daily.

Clear next step

Talk to ShipSage about apparel quality control. Send five SKUs and ship zones. We’ll map misses, fixes, and flow. You’ll get a go or no-go and a rollout path.

FAQs

What is apparel quality control

Steps that keep orders accurate and damage free from inbound to ship.

How do we cut returns fast

Clean data. Enforce scans. Fix slotting. Add a second scan at pack.

Do photos help

Yes. Use photos for damage and scrap only. Store them with the order.

Mailers or boxes

Mailers for most garments. Boxes for sets or fragile trims.

Do we need a WMS

You do. Scan rules and live dashboards keep errors down at scale.